Olivebiome

OLIVEBIOME enters a decisive phase: it produces its first industrial batches and activates trials in chickens and piglets

The Olivebiome project is moving into its most crucial stage after completing its first research phase and launching the first animal trials of the selected raw materials. The initiative, focused on developing biotechnological solutions for animal feed using agri-food byproducts, has finished characterizing its raw materials, identified the one with the greatest prebiotic potential, and successfully scaled up the fermentation process to obtain the first batches of fermented functional product.

The Olivebiome project is moving into its most crucial stage after completing its first research phase and launching the first animal trials of the selected raw materials. The initiative, focused on developing biotechnological solutions for animal feed using agri-food byproducts, has finished characterizing its raw materials, identified the one with the greatest prebiotic potential, and successfully scaled up the fermentation process to obtain the first batches of fermented functional product.

During the first phase of the project, which ended in April 2025, the technical work focused on the chemical characterization of the fiber in all the selected raw materials. This analysis provided a detailed understanding of their composition and potential functional behavior. Simultaneously, their prebiotic activity was evaluated through specific assays designed to measure their capacity to promote the growth of specific microorganisms present in the gut microbiota.

The conclusions of this first stage were clear: all the raw materials studied showed fiber with a probable functional profile, but one of them—derived from the olive oil and table olive industry—stood out for exhibiting the highest prebiotic activity of the group analyzed when these raw materials were used as fermentation bases with two bacterial strains isolated from olives. This result positioned it as a priority candidate for the next phases of the project, focused on targeted fermentation and the development of a potential fermented and unfermented functional ingredient.

With this selection made, the second phase of the project—which began in May 2025—has focused on optimizing and modeling the fermentation conditions of the two bacterial strains isolated from olives on the selected raw material. The work has specifically aimed to establish the optimal fermentation conditions for both strains, evaluating their growth curve and pH evolution.

The technical teams have developed a complete model of the fermentation conditions, adjusting process variables to maximize growth efficiency and the final quality of the resulting product. This step has been key to ensuring the reproducibility of the system and its future transfer to a production scale.

As a result of this optimization, the project has already achieved industrial-scale fermentation of the process. This transition from laboratory conditions to a production environment represents one of the most significant milestones to date. This work has resulted in the completion of an initial production batch of the product, which will be used in proof-of-concept testing on broiler chickens and piglets.

In addition, the manufacture of a second industrial batch is planned for the first week of March, which will be used for subsequent validation tests, involving a larger number of animals and allowing for statistically more robust data to be obtained.

In parallel with the production scale-up, the project has already begun its field trials. Currently, a proof-of-concept study is being conducted on broiler chickens, a trial designed to measure the impact of fermented and unfermented ingredients on the animals’ productive and physiological parameters. This phase will conclude on February 16, at which point the analysis of results will begin.

Additionally, the proof-of-concept trial in piglets is scheduled to begin in the first week of March. This will allow the project to cover two key species in intensive livestock production, enabling comparisons of behaviors and effects on animals with different digestive systems and production systems.

These proof-of-concept tests constitute an essential intermediate step: they allow verification of the ingredient’s behavior under real-world conditions, before undertaking larger-scale validation tests.

According to the technical plan, validation trials—with a larger number of animals and an expanded experimental design—will begin around June in both chickens and piglets. This phase will be crucial to confirming the functional efficacy of the raw materials and their potential commercial application.

The project’s overall approach combines by-product valorization, biotechnology, and advanced animal nutrition. The strategy starts with underutilized raw materials from the agri-food sector and applies controlled fermentation processes with selected strains to generate value-added ingredients. The objective is twofold: to improve animal health and resilience parameters and, at the same time, to promote more sustainable production models.

The production of the first industrial batches and the commencement of animal trials have now placed Olivebiome in an applied verification phase. The coming months will be crucial in confirming the performance of the ingredients under production conditions and in defining their potential for market transfer.

With characterization complete, the optimal raw material identified, the fermentation model optimized, and industrial production underway, the project enters its most strategic phase. The results of trials in chickens and piglets will guide the final stage and allow for an evaluation of the true scope of a proposal that combines biotechnological innovation, the utilization of byproducts, and next-generation animal nutrition.

From olives to animal welfare: OLIVEBIOME at Innovaspain

The OLIVEBIOME project, focused on innovative solutions for more sustainable animal feed, was recently featured at Innovaspain. The article describes the start of our in vivo trials with chickens and piglets to evaluate functional ingredients obtained from fermented table olives and other agricultural byproducts.

Transforming waste into added value

These by-products, traditionally considered waste, are fermented to become ingredients with prebiotic and probiotic potential, capable of improving the intestinal health of animals, increasing their resilience and contributing to the quality of animal production, all within a circular economy model.

Moving towards sustainability

OLIVEBIOME’s participation in media outlets like Innovaspain enhances the visibility of an initiative that combines biotechnological innovation, environmental sustainability, and animal health. The use of agro-industrial byproducts as a basis for functional ingredients not only provides solutions to current challenges in animal feed but also contributes to more efficient and responsible resource management within the agri-food chain.

🔬 You can read the full article on Innovaspain here

OLIVEBIOME at ViaEmpresa: how we give a second life to olive grove by-products

The business publication ViaEmpresa recently published a report on our OLIVEBIOME project, highlighting the work we are doing to transform by-products from olive groves and other agri-food industries into new functional ingredients for animal nutrition.

The article highlights how we work to convert waste such as olive pits, olive pomace, or fruit and vegetable scraps into high value-added resources through advanced biotechnologies This line of work is fully aligned with our mission: to promote innovative solutions that foster the circular economy and generate a positive impact on the agricultural and livestock sectors.

A collaborative project and a shared vision

ViaEmpresa highlights the collaborative nature of the project, coordinated by Lucta and developed in conjunction with leading research centers such as IRTA, AINIA, Microomics Systems, and the Instituto de la Grasa (CSIC), as well as agri-food companies that contribute knowledge and raw materials. FEUGA, which promotes and facilitates collaboration within the operational group, is also part of this ecosystem. This alliance strengthens our ability to translate innovation from the laboratory to real-world applications.

From research to practical application

The publication highlights that the phase of identifying the by-products with the greatest potential has already been completed, and that the next steps include moving towards pilot phases and subsequent animal testing, planned for 2026. This is an important milestone that will reflect the real impact of our ingredients on intestinal health, welfare, and productive efficiency in monogastric animals.

Circular economy and animal welfare: the core of our proposal

Furthermore, as explained in the article, OLIVEBIOME not only seeks to generate new resources for the livestock industry, but also to offer solutions aligned with the current challenges of the sector, such as heat stress and the need for more sustainable alternatives to traditional additives. The combination of biotechnology, sustainability, and waste valorization is the essence of the project and has been one of the points most highlighted by the media.

AINIA accelerates progress in Olivebiome with new cultivation and spraying trials

The project, technically coordinated by Maslina, is moving towards biotechnological solutions that transform agricultural by-products into sustainable probiotics for animal feed.

The national Olivebiome project, technically coordinated by the Cantabrian company Maslina, has taken a new decisive step in its development with the full incorporation of AINIA, a leading technology center in agri-food innovation. The organization is already working at full capacity on the technical trials that will allow the validation and scaling of the probiotic solutions designed in previous phases of the project.

The most recent advances focus on comparative crop analysis, spray testing, and studies on the granulometry of raw materials used as a prebiotic base. This work is essential to determine the most efficient production conditions and, consequently, to guarantee the industrial viability of Olivebiome’s future products.

Comparación de medios de cultivo: MRS y suero lácteo

In a first line of work, AINIA is carrying out parallel cultures using MRS medium and whey. The objective is to verify the differences in the growth curves of probiotic microorganisms and evaluate which of the two media offers a more optimal performance in terms of speed, stability and population density.

This comparison will allow us to identify the most suitable growing conditions to enhance the probiotic activity of the bacteria selected in previous phases of the project. Whey, being a by-product of the dairy industry, also offers an interesting avenue for circular economy by being integrated into waste valorization processes.

Atomization trials: co-culture behavior during drying

Another of the notable new developments is the first atomization test applied to a probiotic co-culture. This test seeks to evaluate the behavior of bacteria during the spray drying process, both in the presence and absence of a carrier.

Preliminary results indicate that co-cultivation maintains good performance, opening the door to future development of commercial products using this technique. Atomization is a key step, as it allows the functional properties of probiotics to be preserved and facilitates their incorporation into feed and other formats intended for animal nutrition.

Technical efficiency: the importance of particle size

A third set of results refers to the granulometry of the prebiotic raw materia AINIA has demonstrated that the grinding size has a decisive influence on the efficiency of the atomization process

When the ground raw material is used with a coarse particle size, the maximum concentration of raw material that can be used during fermentation and subsequently transferred to the atomization process is only 2% Sin embargo, al trabajar con una molienda de grano más fino, la concentración se podría incrementar de forma notable hasta llegar al 20%

This finding is especially relevant from a technical and economic point of view: working with low granulometry not only allows for greater concentration of the crop, but also reduces the necessary drying volume, which translates into lower production costs and greater industrial efficiency.

A benchmark project in applied biotechnology

These advances consolidate Olivebiome as a benchmark project in the application of biotechnology to the agri-food sector. With a multidisciplinary consortium involving leading companies and research centers, the initiative’s main objective is to develop natural prebiotics and probiotics from agricultural by-products, particularly from olive groves and other horticultural materials.

The ultimate goal is to improve the intestinal health of poultry and swine, thereby reducing dependence on antibiotics in livestock production. This approach responds to the priorities set by the European Green Deal and the Community strategy “From farm to fork”, which promote more sustainable, safe and environmentally friendly food production.

Maslina’s leadership and the role of partners

The project is technically coordinated by Maslina, a Cantabrian company with more than 15 years of experience in the transformation of plant by-products into bioactive extracts. Their role is key in coordinating the consortium and in transferring results towards solutions for real-world application in the livestock industry.

In addition to Maslina and AINIA, Olivebiome also includes the participation of San Miguel Arcángel S.A., Lucta S.A., the Fundación Andaluza de Biotecnología (FABT), the Instituto de la Grasa-CSIC, Microomics Systems S.L. and the Instituto de Investigación y Tecnología Agroalimentaria (IRTA). Each entity contributes its expertise in areas such as microbiology, animal nutrition, biotechnology, and waste valorization.

Next steps

With the current advances, Olivebiome is entering a crucial phase for the industrial validation of its developments. In the coming months, pilot-scale atomization trials will be intensified, cultivation conditions will be optimized, and the stability of probiotics in different formats will be evaluated.

The goal is to design functional products that can be integrated into the feeding of farm animals, thus contributing to a more efficient and sustainable livestock production in line with current social and environmental demands.

Olivebiome demonstrates that biotechnology applied to agricultural by-products is not only feasible, but can also become a transformative tool for the future of European livestock farming.

Olives are emerging as the ideal foundation for the Olivebiome project to improve animal health

The olive-derived raw material M2 exhibits greater prebiotic activity than the reference controls and will be used in the scale-up of the probiotic alongside two bacterial strains isolated from the same fruit.

The national Olivebiome project, funded by the EU and led by the Cantabrian company Maslina, continues to make steady progress in developing biotechnological solutions for healthier and more sustainable animal feed. The latest trials, conducted by the Andalusian Biotechnology Foundation (FABT), confirm encouraging results following the completion of three key activities in the experimental phase: Act 1. R2, Act 1. R3 y Act 1. R4 .

One of the most significant findings has been the identification of the olive-derived raw material M2 as the one exhibiting the highest prebiotic activity of all those studied. Not only has it outperformed other horticultural materials, but it has also demonstrated greater activity than even the positive controls used – inulin and fructooligosaccharides (FOS) – two standard controls in this type of trial.

Dual action: prebiotic base and fermentation medium

The same plant material, M2, has also performed best, out of all the raw materials studied, as a fermentation substrate for the growth of the probiotic strains under investigation. The two bacterial strains — previously isolated from table olives — have adapted perfectly to this substrate, growing optimally and both strains exhibiting the best growth curves on the M2 raw material.

This finding has key implications for the next stage of the project: the development and scaling up of the probiotic production process. In light of these results, the Olivebiome consortium has decided to work with raw material M2 and the two combined bacterial strains (as both strains grew under the same conditions and yielded very good results on the same raw material), forming a unique combination for the future production of a functional probiotic ingredient with direct applications in poultry and pig farming.

Progress in cooperation: AINIA and the Instituto de la Grasa join forces

Collaborative research remains one of the cornerstones of the Olivebiome project. The first technical meetings have already taken place with AINIA, the Valencian technology centre that will be responsible for the Activity 1. Result 5 (Act 1. R5) . In these meetings, the results of the bacterial growth modeling obtained in the previous activity (Act 1. R4) have been shared, which will allow AINIA to move forward on a solid and optimized basis.

In parallel, the three fermented raw materials that showed the greatest prebiotic activity have been sent to the Instituto de la Grasa-CSIC (Institute of Fat-CSIC) to begin nutritional and fiber characterization activities (Act 2. R3). The selected materials were:

  • M2, derived from the olive
  • M6, derived from oats
  • M5, derived from tomato

These analyses will allow us to accurately establish the nutritional and functional profiles of each fermented product and the modifications they have undergone compared to their original state, thus determining their real potential as an ingredient for the formulation of healthier and more effective feeds.

A project with an impact on livestock innovation

Olivebiome continues to position itself as a strategic initiative within the national agri-food sector, with a clear commitment to impacting rural areas and the sustainability of animal production. Its main objective is to reduce dependence on antibiotics in livestock feed through solutions based on plant-based prebiotics and probiotics, utilizing low-value-added byproducts such as olive pomace and other horticultural waste.

The project not only aims for high-quality technical results, but also a practical and scalable application that can benefit farmers, cooperatives, feed manufacturers, and consumers.

With the Andalusian Biotechnology Foundation as a key player in this phase, and with the support of centers such as AINIA and the Institute of Fat, the networking is yielding concrete results in the form of experimental outcomes and strategic decisions for the next stage.

Next steps on the horizon for Olivebiome

Recent technical advances represent a consolidation of the project’s strategy for its second half. Following the experimental validation of raw material M2 and the combined use of the two probiotic strains isolated from olives, attention is now focused on:

  • Detailed nutritional characterization of the selected fermented raw materials, to understand their composition, functionality and the changes they have undergone during fermentation.
  • The design of the probiotic production scale-up, based on the combination of raw materials and selected probiotic strains.
  • The in vivo evaluation in animals (pigs and chickens), which will allow the effect of the product to be validated under real farm conditions.

All of this falls within the objectives set by the Olivebiome consortium, aligned with the European Green Deal and the guidelines of the “Farm to Fork” strategy, which promote healthier, more efficient and environmentally friendly food production.

Olivebiome represents a new path of innovation, where waste is transformed into resources, and where science works in service of a more balanced and resilient agri-food model.

OLIVEBIOME participation in the Silleda Green Week

On June 5th and 6th, OLIVEBIOME participated in the 47th edition of the Green Week of Galicia, held at the Feria Internacional de Galicia ABANCA fairgrounds in Silleda. This event provided an excellent opportunity to present the project’s progress in a key environment for the agri-food and forestry sectors.

OLIVEBIOME was part of the FEUGA exhibition space, whose stand brought together a total of 16 innovation projects related to rural development and sustainability. Thanks to this participation, we were able to give visibility to our objectives, results and innovative approach, as well as connect with other agents in the sector and establish strategic synergies.

The presence at Green Week helped to reinforce OLIVEBIOME’s positioning as an initiative committed to the sustainable transformation of society, standing out for its active contribution to the improvement of the sector.

We continue working to bring innovation to the territory, with the firm purpose of responding to current challenges and generating a real impact in rural communities.

OLIVEBIOME will participate in the 47th edition of the Green Week of Galicia

OLIVEBIOME will be present at the 47th edition of the Abanca Semana Verde National Fair of Galicia, which will be held in Silleda from June 5 to 8. Considered one of the most important multi-sector events in the northwest of the Iberian Peninsula, the fair will bring together 746 exhibitors from 6 countries and will offer a varied program that combines professional activities —training and demonstration— with leisure and information proposals for the general public.

OLIVEBIOME’s presence will be channeled through its partner FEUGA, at stand E17 in hall 2, with the aim of publicizing its work in transforming olive agro-industry products by developing sustainable ingredients for animal feed.

Throughout the fair, the FEUGA team will answer any questions related to OLIVEBIOME, sharing its progress, objectives and contribution to the agri-food and forestry sector.

The Andalusian Biotechnology Foundation is testing new probiotic solutions from olive grove waste

The research, framed within the national Olivebiome project, seeks to transform horticultural by-products into functional ingredients to improve animal intestinal health and reduce the use of antibiotics in livestock farming.

The Andalusian Biotechnology Foundation (FABT) has presented its first progress report following its incorporation into the national Olivebiome project, an initiative financed with European funds that pursues a key biotechnological transformation: converting plant waste such as olive pomace and other horticultural by-products into functional ingredients for animal feed.

Although the trials are still underway and the report is preliminary, the work carried out after the Andalusian Foundation joined the project between March and April 2025 has laid the groundwork for selecting and modeling the best combinations of fibers and probiotic strains. The goal is clear: to offer a natural and sustainable alternative to the use of antibiotics in poultry and pig farming.

Microbial cultures in plant by-products

The first line of research has focused on evaluating the prebiotic activity of olive grove by-products. The raw materials tested, rich in fiber and of plant origin, were subjected to milling processes to homogenize their texture and facilitate subsequent microbial bioprocesses.

However, the complexity of these plant matrices necessitated a rethinking of the initial methodology. Instead of using spectrophotometry on microtiter plates, microbial growth assays were performed in Erlenmeyer flasks and Falcon tubes, formats more suitable given the physical characteristics of the samples.

One of the most significant technical challenges was the high initial microbial load of the raw materials, which hindered the selective growth of the probiotic strains under study. To avoid interference, a sanitizing heat treatment was applied at 90°C for 20 minutes. Although this step proved helpful, it was not sufficient to completely eliminate microbial contamination, ultimately leading to the use of an autoclave as the standardized process.

Preparation and analysis of probiotic cultures

Once the culture conditions were stabilized, inocula of four probiotic strains were prepared: two commercial strains (Lactobacillus rhamnosus and casei) and two candidate strains provided by the foundation itself (Lactococcus lactis and Wessiella cibaria). All strains were cultured in MRS Broth medium at 37°C for 24 hours, yielding pure cultures that were adjusted to a concentration of 10⁸ CFU/ml.

Through spectrophotometry, the absorption maxima of each culture were determined, establishing the optimal wavelength for subsequent readings (625 nm). This allowed for the design of more precise growth kinetics for each combination of plant fiber and probiotic.

In addition, all plant samples and reference prebiotics (inulin and FOS) were coded with a specific nomenclature, which facilitated the organization of the test batches.

Experimental design of the batches

The experimental work was structured in three large batches:

  • Batch1: Combinations of vegetable fibers with saline solution and different bacterial strains.
  • Batch 2: MRS Broth media as controls to verify the growth of the strains under ideal conditions.
  • Batch 3: Combination of vegetable fibers with MRS Broth medium and bacteria to compare fermentative behavior.

All tubes were pre-autoclaved and adjusted to a neutral pH (7.0) before inoculation. They were then incubated at 39°C and readings were taken at 0, 6, 24, 48, and 72-hour intervals. The objective was to determine three key parameters in each assay: maximum growth rate (µmax), lag phase (lag), and maximum growth (Nmax).

Currently, this data is being analyzed, and additional replications are planned to validate the results and apply statistical treatment.

Fermentations are underway to select the best fibers

In parallel with the previous activity, a second line of research has been initiated, focused on identifying the three best raw materials with a prebiotic profile for future pilot-scale fermentation. This phase is still underway, but the initial results already suggest significant differences in the fermentative capacity of the various fibers.

The work of the Andalusian Biotechnology Foundation (FABT) is being carried out within the framework of the Olivebiome research project, which is led technically by the Cantabrian company Maslina, specializing in natural extracts from plant byproducts. The project also includes the participation of other leading organizations such as Lucta S.A. and San Miguel Arcángel S.A., and subcontracted members include AINIA, IRTA, Microomics Systems, and FABT itself, among others.

Towards a healthier and more sustainable animal feed

Maslina drives the next phase of OLIVEBIOME: new fermentation models for more sustainable livestock farming

The national Olivebiome project, led by the Cantabrian company Maslina, will take a decisive new step between May and October 2025 to consolidate its proposal for sustainable biotechnological solutions for animal health. This phase will focus on three strategic lines of work: the nutritional characterization of fermented raw materials, the optimized modeling of probiotic growth, and its subsequent industrial scaling up.

Modeling and optimization of bacterial growt

In parallel, the Andalusian Biotechnology Foundation (FABT) will address the fermentation of raw materials and the growth modeling of the two best identified combinations of raw material and probiotic strain. Applying advanced Response Surface Methodologies, they will optimize critical parameters such as pH, temperature, aeration, and glucose levels in fermentations of up to 2 liters or 2 kilograms of raw material.

Industrial scaling

Subsequently, the AINIA technology center will be responsible for industrially scaling up the fermentation of the best raw material-strain combination, according to the data obtained by FABT in its modeling tasks, for the manufacture of the first batches of final product for use in the subsequent in vivo evaluation stage in animals.

Nutritional characterization of fermented raw materials

The Instituto de la Grasa-CSIC will evaluate the nutritional profile of fermented raw materials, which are fundamental for the design of new functional ingredients intended to improve the intestinal microbiota in poultry and pigs.

A step towards the next generation of animal health

This new phase of OLIVEBIOME will not only consolidate scientific advances, but will also pave the way for a revolution in animal nutrition based on natural biotechnology, production efficiency and environmental sustainability. A future in which animal health, food safety and respect for the environment will go hand in hand.